Guide to Removing Hollow Rivets

 May 18, 2026

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Tool Preparation: The Right Tools Make the Job Easier
Removing hollow rivets cleanly requires the right equipment-much like using a dedicated corkscrew to open a bottle of wine. We recommend gathering the following:

Rivet removal tool: A punch tool specifically designed for hollow rivets

3mm drill bit: Ideally sized slightly larger than the rivet's inner diameter

Diagonal cutters: Useful for snipping off remaining parts

Safety glasses: To protect against flying metal shavings

 

Detailed Guide to Three Removal Methods
Method 1: Professional Tool (All-in-One)
Align the removal tool's punch tip with the center of the rivet

Gently tap the end of the tool with a hammer until the rivet loosens

Use pliers to pull out the remaining part

Method 2: Drilling Method
Position the drill bit at the center of the rivet

Drill slowly while maintaining a perpendicular angle

Stop drilling once the rivet head begins to spin

Use a punch to drive out the remaining section

Method 3: Shearing/Peeling Method
Grip the protruding part of the rivet with diagonal cutters

Gently twist side-to-side to snap the rivet

Push the remaining rivet body out from the back

 

Golden Rules for Safe Operation
Keep the workpiece stable during operation to prevent slipping

Cool the drill bit periodically to prevent overheating

Clean up metal shavings promptly

For complex structures, take photos to mark positions beforehand

For stubborn rivets, apply lubricant and let it sit for 10 minutes

 

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